number GS-29-010 type product qualification summary title page revision 1 of 10 a authorized by date fci bergstak? connector & te free height* connector inter-mating * free height? is a trademark of tyco electronics, inc., all rights reserved. matthew cheong 27 th oct 09 classification unrestricted ? 2009, fci usa llc form e-3334 rev f gs-01-001 1.0 objective this document summarizes qualification test results and inter-mating performance of bergstak? connectors and tyco free height connectors based on the requirement s of the fci bergstak? product specification. these tests were completed by an independent test laboratory contracted by fci. 2.0 scope this summary includes results of qualification te sting for each fci/tyco inter-mating combination. connectors in the test plan represent commercia lly available products. 40 position and 120 position connectors were used. all connectors mated with a pcb stack height of 5mm. fci bergstak? receptacle and plug contact interfaces were plated with 30 ? gxt, while tyco receptacle and plug were plated with 30 ? au. an inter-mating study was performed using the follo wing sequence per revision b of product specification gs-12-547: ? group 2, vibration and mechanical shock sequence o fci plug mated to tyco receptacle (section 6.1.1) o tyco plug mated to fci receptacle (section 6.1.2) ? group 3, mating/un-mating force with durability sequence o fci plug mated to tyco receptacle (section 6.2.1) o tyco plug mated to fci receptacle (section 6.2.2) ? group 7, thermal shock, cyclic humidity & temperature sequence o fci plug mated to tyco receptacle (section 6.3.1) o tyco plug mated to fci receptacle (section 6.3.2) ? group 8, temperature life sequence o fci plug mated to tyco receptacle (section 6.4.1) o tyco plug mated to fci receptacle (section 6.4.2) 3.0 conclusion the test results indicate that fci to tyco inter-m ating performance meets the requirement of fci product specification, applicable to the full test sequence scope specified in section 2.0. 4.0 definitions eia: electronic industries alliance llcr: low level contact resistance 5.0 reference documents 5.1 product specification gs-12-547, revision b 5.2 eia 364 series test procedures pdm: rev:a released . status: printed: nov 28, 2010
number GS-29-010 type product qualification summary title page revision 2 of 10 a authorized by date fci bergstak? connector & te free height* connector inter-mating * free height? is a trademark of tyco electronics, inc., all rights reserved. matthew cheong 27 th oct 09 classification unrestricted ? 2009, fci usa llc form e-3334 rev f gs-01-001 6.0 qualification summary 6.1 qualification results for test group 2, vibr ation & mechanical sequence, are summarized below: 6.1.1 test group 2 ? fci plug & tyco receptacle (40 & 120 positions) test specification criterion results (40 positions) results (120 positions) llcr#1 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 30m ? max pass 9.4m ? max pass 9.1m ? max durability pre-conditioning eia-364-09 per gs-12-547 section 6.1.10 condition: 25 cycles, 1?/min criteria: no damage pass no damage pass no damage llcr#2 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 10.3m ? max pass 9.7m ? max temp life, pre-conditioning eia-364-17 per gs-12-547 section 6.1.16 condition: 1055c, 120 hrs criteria: no damage pass no damage pass no damage llcr#3 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 10.7m ? max pass 10.2m ? max vibration eia-364-28, cond v, letter d per gs-12-547 section 6.1.6 condition: cond. v, letter d, 90min each axis criteria: no damage & no discontinuity >0.1sec pass no damage no discontinuity pass no damage no discontinuity llcr#4 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 10.7m ? max pass 11.6m ? max mechanical shock eia-364-27 per gs-12-547 section 6.1.7 condition: cond. a, 50g half- sine, 3 shock each direction and axis (18 total) criteria: no damage & no discontinuity >0.1sec pass no damage no discontinuity pass no damage no discontinuity llcr#5 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 10.9m ? max pass 12.1m ? max pdm: rev:a released . status: printed: nov 28, 2010
number GS-29-010 type product qualification summary title page revision 3 of 10 a authorized by date fci bergstak? connector & te free height* connector inter-mating * free height? is a trademark of tyco electronics, inc., all rights reserved. matthew cheong 27 th oct 09 classification unrestricted ? 2009, fci usa llc form e-3334 rev f gs-01-001 6.1.2 test group 2 ? tyco plug & fci receptacle (40 & 120 positions) test specification criterion results (40 positions) results (120 positions) llcr#1 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 30m ? max pass 9.5m ? max pass 9.2m ? max durability pre-conditioning eia-364-09 per gs-12-547 section 6.1.10 condition: 25 cycles, 1?/min criteria: no damage pass no damage pass no damage llcr#2 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 9.9m ? max pass 9.1m ? max temp life, pre-conditioning eia-364-17 per gs-12-547 section 6.1.16 condition: 1055c, 120 hrs criteria: no damage pass no damage pass no damage llcr#3 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 10.2m ? max pass 9.6m ? max vibration eia-364-28, cond v, letter d per gs-12-547 section 6.1.6 condition: cond. v, letter d, 90min each axis criteria: no damage & no discontinuity >0.1sec pass no damage no discontinuity pass no damage no discontinuity llcr#4 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 10.4m ? max pass 10.8m ? max mechanical shock eia-364-27 per gs-12-547 section 6.1.7 condition: cond. a, 50g half- sine, 3 shock each direction and axis (18 total) criteria: no damage & no discontinuity >0.1sec pass no damage no discontinuity pass no damage no discontinuity llcr#5 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 10.4m ? max pass 13.5m ? max pdm: rev:a released . status: printed: nov 28, 2010
number GS-29-010 type product qualification summary title page revision 4 of 10 a authorized by date fci bergstak? connector & te free height* connector inter-mating * free height? is a trademark of tyco electronics, inc., all rights reserved. matthew cheong 27 th oct 09 classification unrestricted ? 2009, fci usa llc form e-3334 rev f gs-01-001 6.2 qualification results for test group 3, mating/ un-mating with high durability, are summarized below: 6.2.1 test group 3? fci plug & tyco receptacle (40 & 120 positions) test specification criterion results (40 positions) results (120 positions) mating force#1 eia-364-13 per gs-12-547 section 6.1.8 condition: 1?/min criteria: 0.9n/pin max, 36n max(40pos) 108n max(120pos) pass 28.8n max pass 75.7n max llcr#1 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 30m ? max pass 9.7m ? max pass 9.0m ? max un-mating force#1 eia-364-13 per gs-12-547 section 6.1.8 condition: 1?/min criteria: 0.1n/pin min, 4n min(40pos) 12n min(120pos) pass 9.0n min pass 14.5n min mating force#2 eia-364-13 per gs-12-547 section 6.1.8 condition: 1?/min criteria: 0.9n/pin max, 36n max(40pos) 108n max(120pos) pass 33.0n max pass 72.3n max un-mating force#2 eia-364-13 per gs-12-547 section 6.1.8 condition: 1?/min criteria: 0.1n/pin min, 4n min(40pos) 12n min(120pos) pass 9.5n min pass 18.8n min durability eia-364-09 per gs-12-547 section 6.1.10 condition: 100 cycles, 1?/min criteria: no damage pass no damage pass no damage mating force#3 eia-364-13 per gs-12-547 section 6.1.8 condition: 1?/min criteria: 0.9n/pin max, 36n max(40pos) 108n max(120pos) pass 24.4n max pass 73.6n max un-mating force#3 eia-364-13 per gs-12-547 section 6.1.8 condition: 1?/min criteria: 0.1n/pin min, 4n min(40pos) 12n min(120pos) pass 15.0n min pass 27.2n min llcr#2 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 12.2m ? max pass 9.9m ? max pdm: rev:a released . status: printed: nov 28, 2010
number GS-29-010 type product qualification summary title page revision 5 of 10 a authorized by date fci bergstak? connector & te free height* connector inter-mating * free height? is a trademark of tyco electronics, inc., all rights reserved. matthew cheong 27 th oct 09 classification unrestricted ? 2009, fci usa llc form e-3334 rev f gs-01-001 6.2.2 test group 3 ? tyco plug & fci receptacle (40 & 120 positions) test specification criterion results (40 positions) results (120 positions) mating force#1 eia-364-13 per gs-12-547 section 6.1.8 condition: 1?/min criteria: 0.9n/pin max, 36n max(40pos) 108n max(120pos) pass 28.8n max pass 77.6n max llcr#1 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 30m ? max pass 9.7m ? max pass 8.9m ? max un-mating force#1 eia-364-13 per gs-12-547 section 6.1.8 condition: 1?/min criteria: 0.1n/pin min, 4n min(40pos) 12n min(120pos) pass 9.8n min pass 21.6n min mating force#2 eia-364-13 per gs-12-547 section 6.1.8 condition: 1?/min criteria: 0.9n/pin max, 36n max(40pos) 108n max(120pos) pass 21.7n max pass 72.2n max un-mating force#2 eia-364-13 per gs-12-547 section 6.1.8 condition: 1?/min criteria: 0.1n/pin min, 4n min(40pos) 12n min(120pos) pass 7.7n min pass 19.3n min durability eia-364-09 per gs-12-547 section 6.1.10 condition: 100 cycles, 1?/min criteria: no damage pass no damage pass no damage mating force#3 eia-364-13 per gs-12-547 section 6.1.8 condition: 1?/min criteria: 0.9n/pin max, 36n max(40pos) 108n max(120pos) pass 25.0n max pass 75.3n max un-mating force#3 eia-364-13 per gs-12-547 section 6.1.8 condition: 1?/min criteria: 0.1n/pin min, 4n min(40pos) 12n min(120pos) pass 12.6n min pass 25.4n min llcr#2 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 9.9m ? max pass 8.7m ? max pdm: rev:a released . status: printed: nov 28, 2010
number GS-29-010 type product qualification summary title page revision 6 of 10 a authorized by date fci bergstak? connector & te free height* connector inter-mating * free height? is a trademark of tyco electronics, inc., all rights reserved. matthew cheong 27 th oct 09 classification unrestricted ? 2009, fci usa llc form e-3334 rev f gs-01-001 6.3 qualification results for test group 7, thermal shock, cyclic humidity & temperature sequence, are summarized below: 6.3.1 test group 7 ? fci plug & tyco receptacle (40 & 120 positions) test specification criterion results (40 positions) results (120 positions) llcr#1 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 30m ? max pass 11.0m ? max pass 8.7m ? max durability pre-conditioning eia-364-09 per gs-12-547 section 6.1.10 condition: 25 cycles, 1?/min criteria: no damage pass no damage pass no damage llcr#2 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 12.0m ? max pass 10.6m ? max thermal shock eia-364-32, method a per gs-12-547 section 6.1.15 condition: -40c~125c, 10 cycles criteria: no damage pass no damage pass no damage llcr#3 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 15.4m ? max pass 12.2m ? max cyclic humidity & temp eia-364-31, method iii per gs-12-547 section 6.1.17 condition:eia-364-31, method iii (omit step 7b) criteria: no damage pass no damage pass no damage llcr#4 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 15.6m ? max pass 15.1m ? max reseating per gs-12-547 section 6.1.14 condition: 3 cycles un-mating & mating criteria: no damage pass no damage pass no damage llcr#5 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 16.2m ? max pass 12.8m ? max pdm: rev:a released . status: printed: nov 28, 2010
number GS-29-010 type product qualification summary title page revision 7 of 10 a authorized by date fci bergstak? connector & te free height* connector inter-mating * free height? is a trademark of tyco electronics, inc., all rights reserved. matthew cheong 27 th oct 09 classification unrestricted ? 2009, fci usa llc form e-3334 rev f gs-01-001 6.3.2 test group 7 ? tyco plug & fci receptacle (40 & 120 positions) test specification criterion results (40 positions) results (120 positions) llcr#1 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 30m ? max pass 13.7m ? max pass 9.5m ? max durability pre-conditioning eia-364-09 per gs-12-547 section 6.1.10 condition: 25 cycles, 1?/min criteria: no damage pass no damage pass no damage llcr#2 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 11.0m ? max pass 13.8m ? max thermal shock eia-364-32, method a per gs-12-547 section 6.1.15 condition: -40c~125c, 10 cycles criteria: no damage pass no damage pass no damage llcr#3 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 10.7m ? max pass 13.8m ? max cyclic humidity & temp eia-364-31, method iii per gs-12-547 section 6.1.17 condition:eia-364-31, method iii (omit step 7b) criteria: no damage pass no damage pass no damage llcr#4 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 12.0m ? max pass 12.8m ? max reseating per gs-12-547 section 6.1.14 condition: 3 cycles manual un-mating & mating criteria: no damage pass no damage pass no damage llcr#5 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 11.4m ? max pass 12.8m ? max pdm: rev:a released . status: printed: nov 28, 2010
number GS-29-010 type product qualification summary title page revision 8 of 10 a authorized by date fci bergstak? connector & te free height* connector inter-mating * free height? is a trademark of tyco electronics, inc., all rights reserved. matthew cheong 27 th oct 09 classification unrestricted ? 2009, fci usa llc form e-3334 rev f gs-01-001 6.4 qualification results for test group 8, te mperature life sequence, are summarized below: 6.4.1 test group 8 ? fci plug & tyco receptacle (40 & 120 positions) test specification criterion results (40 positions) results (120 positions) llcr#1 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 30m ? max pass 12.7m ? max pass 10.0m ? max durability pre-conditioning eia-364-09 per gs-12-547 section 6.1.10 condition: 25 cycles, 1?/min criteria: no damage pass no damage pass no damage llcr#2 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 10.8m ? max pass 13.5m ? max temp life, pre-conditioning eia-364-17 per gs-12-547 section 6.1.16 condition: 1055c, 120 hrs criteria: no damage pass no damage pass no damage llcr @ 250 hrs temp life eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma @250 hours criteria: 50m ? max pass 13.2m ? max pass 14.1m ? max llcr @ 1000 hrs temp life eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma @1000 hours temp life criteria: 50m ? max pass 17.5m ? max pass 13.7m ? max reseating per gs-12-547 section 6.1.14 condition: 3 cycles manual un-mating & mating criteria: no damage pass no damage pass no damage llcr#5 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 20.9m ? max pass 13.5m ? max pdm: rev:a released . status: printed: nov 28, 2010
number GS-29-010 type product qualification summary title page revision 9 of 10 a authorized by date fci bergstak? connector & te free height* connector inter-mating * free height? is a trademark of tyco electronics, inc., all rights reserved. matthew cheong 27 th oct 09 classification unrestricted ? 2009, fci usa llc form e-3334 rev f gs-01-001 6.4.2 test group 8 ? tyco plug & fci receptacle (40 & 120 positions) test specification criterion results (40 positions) results (120 positions) llcr#1 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 30m ? max pass 16.1m ? max pass 11.1m ? max durability pre-conditioning eia-364-09 per gs-12-547 section 6.1.10 condition: 25 cycles, 1?/min criteria: no damage pass no damage pass no damage llcr#2 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 12.1m ? max pass 9.7m ? max temp life, pre-conditioning eia-364-17 per gs-12-547 section 6.1.16 condition: 1055c, 120 hrs criteria: no damage pass no damage pass no damage llcr @ 250 hrs temp life eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma @250 hours criteria: 50m ? max pass 10.8m ? max pass 14.6m ? max llcr @ 1000 hrs temp life eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma @1000 hours temp life criteria: 50m ? max pass 11.0m ? max pass 18.0m ? max reseating per gs-12-547 section 6.1.14 condition: 3 cycles manual un-mating & mating criteria: no damage pass no damage pass no damage llcr#5 eia-364-23 per gs-12-547 section 6.1.2 condition: 20mv, 100ma criteria: 50m ? max pass 17.6m ? max pass 15.1m ? max 7.0 notes not applicable pdm: rev:a released . status: printed: nov 28, 2010
number GS-29-010 type product qualification summary title page revision 10 of 10 a authorized by date fci bergstak? connector & te free height* connector inter-mating * free height? is a trademark of tyco electronics, inc., all rights reserved. matthew cheong 27 th oct 09 classification unrestricted ? 2009, fci usa llc form e-3334 rev f gs-01-001 revision record rev page description ec # date a all release report s09-0328 27 oct 09 pdm: rev:a released . status: printed: nov 28, 2010
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